More than a paid checkmark.
Below is a general outline of the process that peptide manufacturers can expect to follow in order to achieve Qualsera Certification.
Step 1: The Interview
First, Qualsera will schedule an appointment to interview a potential certification client. During the interview, we will ask questions about their operations, their procedures, and their business in order to gauge if they have the resources and commitment to quality necessary to achieve and maintain certification.
It is also an opportunity for them to ask questions about Qualsera, the certification process, etc.
Step 2: The Engagement
If both parties agree that certification is in their best interest, the next step is the contractual agreement. The manufacturer will sign an agreement that outlines the requirements for Qualsera Certification, including but not limited to:
- Annual on-site audits against current FDA Good Manufacturing Practices (cGMP) for drugs, including reviews of all available procedures and controls
- Formulation testing to ensure accurate identify, potency, sterility, and endotoxin levels of all products within the scope of the Qualsera Certification
- Periodic process capability study & analysis of all manufacturing lines that produce products within the scope of the Qualsera Certification
- Change control review requirements. If any of the manufacturing processes or formulations change, they are required to undergo any pertinent revalidations before they are implemented
- Corrective and Preventative Action (CAPA) follow-up. If any quality requirement is not met, the manufacturer must submit effective CAPA or risk certification revocation. If Qualsera Certification is revoked, the Qualsera QS Certification Mark & Number must be removed from all products and literature until the certificate is reinstated.
Step 3: On-site Audit
Qualsera will send a knowledgeable auditor to the manufacturer’s facility for an inspection per 21 CFR 210/211 current Good Manufacturing Practices (cGMP) requirements for drug products.
Given the current state of peptide manufacturing, grading will be assigned relative to industry peers, and any Critical findings require resolution via CAPA before certification can proceed.
During the visit, all production lines intended to be in scope of the certification will be identified and documented.
Step 4: Formulation & Process Audit
All products the manufacturer intends to certify will be submitted to an independent laboratory for analysis. The laboratory will test the identity, potency, purity, sterility, endotoxin level, and other quality attributes for the products. This testing will validate that the formulation is acceptable for certification. If the formulation is not acceptable, CAPA will be issued and required to be resolved prior to certification.
Next, the potency (label claim) data will be used to determine process capability: how well can the manufacturing line and process ensure accurate repeatable potency label claim, and what are the defect rates for subpotent and hyperpotent products. If process capability is not acceptable, CAPA will be issued and required to be resolved prior to certification.
Step 5: Certification
If all requirements are met and any CAPA successfully resolved, Qualsera will issue Qualsera Certification with a certification number to the manufactures. This allows the manufacturer to use the Certification Mark and Certification Number on any materials, including product labels of products within the scope of the certification.
Consumers can verify the manufacturer’s certification status at our website using the certificate number on any literature or printed on the product.